What was studied?
This original research evaluated cadmium bioremediation in cocoa during post-harvest using biomass of Bacillus xiamenensis Luk70, focusing on how biomass type, bean fermentation status, contact time, nib pH, and inoculum concentration affect the removal of cadmium (Cd) from cocoa nibs. Experiments compared live biomass with varying vegetative cell: spore ratios, purified spores, and dead biomass; then scaled to lab in-situ treatments on fermented beans to test practical performance and sensory impact. The study also modeled pilot-scale manufacturing costs for the Luk70 biomass to assess techno-economic feasibility relevant to certification and regulatory compliance. Throughout, the phrase cadmium bioremediation in cocoa anchors the analysis for HTMC applicability.
Who was studied?
Fermented beans of fine-flavor cacao from Colombia (Arauca clones processed at Casa Luker’s facility) were used, with fermentation degrees of 60%, 80%, and 90%. Inocula contained Luk70 biomass near a 1:1 vegetative cell: spore ratio, and treatments tested concentrations of 1×10^7, 5×10^7, and 1×10^8 CFU mL⁻¹ for 0–48 h contact under ambient temperatures. Analytical endpoints included Cd in nib and testa by AAS, nib/testa pH, and basic microbiological QC against Colombian bioinput standards. Sensory evaluation of liquor assessed whether cadmium bioremediation in cocoa compromised flavor attributes, an issue central to premium markets.
Most important findings
| Critical point | Detail |
|---|---|
| Best-performing biomass | Live Luk70 with ~1:1 vegetative cell: spore ratio removed 65% Cd at 24 h and 85% at 48 h in solution tests; dead biomass showed no removal, indicating active and passive mechanisms depend on intact cells/spores. |
| In-situ reduction magnitudes | On 90%-fermented beans, nib Cd fell by factors of 1.45 at 12 h with 5×10^7 CFU mL⁻¹ and 1.77 at 48 h with 1×10^8 CFU mL⁻¹; the lowest nib value achieved was ~1.43 mg kg⁻¹ |
| Kinetics and timing | Most Cd migration from nib to testa occurred within the first 12 h; further decreases were modest, underscoring short, controlled contact windows for processors. |
| Role of pH and fermentation | Acidic nib pH (<5) and greater bean fermentation percentage enhanced Cd migration; higher nib pH correlated with higher residual Cd. Treatments naturally trended to pH ~4.1–4.4. |
| Mass balance behavior | Testa Cd increased as nib Cd declined, confirming outward migration rather than analytical artifact; longer fermentation eased diffusion through the testa. |
| Sensory quality | At the preferred condition (90% fermentation, 5×10^7 CFU mL⁻¹, 12 h), liquor quality was preserved; no off-flavors were reported, maintaining fine-flavor attributes. |
| Regulatory context | EU limits for chocolate range 0.10–0.80 mg kg⁻¹ depending on cocoa solids; achieving ~1.43 mg kg⁻¹ in nibs supports manufacture of chocolate at ≤55% cocoa solids within EU limits, given transfer rates from nib to chocolate. |
| Manufacturing reproducibility | Bioreactor fermentation showed reproducible pH/DO kinetics and biomass yields with low between-batch variation (CV≈2.36% for dry biomass), enabling consistent active ingredient production. |
| Cost to implement | Pilot-scale cost estimated at USD $0.56 per kg wet beans at 5×10^7 CFU mL⁻¹, ~14.4% of Colombian wet-bean price; additional labor/water/residue costs not included, affecting producer adoption. |
Key implications
For HTMC, primary regulatory impacts include a validated post-harvest pathway that can move lots toward EU compliance without flavor loss. Certification requirements should specify biomass type, inoculum (≥5×10^7 CFU mL⁻¹), ≥80–90% fermentation, and 12 h contact at nib pH <5. Industry applications include rapid, on-farm dip or mix stages. Research gaps remain on large-scale temperature control, testa disposal, and Cd mass balance. Practical recommendations prioritize short-duration treatments, pH monitoring, and batch documentation for audit trails.
Citation
Millan DA, Díaz A, Blanco Paz A, Rodríguez-López CM, Cortés D, Gómez FJ, Chica MJ, Bautista EJ. Cadmium bioremediation from cocoa with Bacillus xiamenensis Luk70 in post-harvesting, a technological and economic challenge to achieve. Research Square. 2024. doi:10.21203/rs.3.rs-4829441/v1
Cadmium is a persistent heavy metal that accumulates in kidneys and bones. Dietary sources include cereals, cocoa, shellfish and vegetables, while smokers and industrial workers receive higher exposures. Studies link cadmium to kidney dysfunction, bone fractures and cancer.